The Coke Ovens Department of SAIL, Rourkela Steel Plant (RSP) has set new benchmarks in operational efficiency and production excellence during the financial year 2024-25. Demonstrating remarkable teamwork, technological upgradation, and process optimization, the department played a pivotal role in enhancing the overall performance of the steel plant.
During the year, the department achieved record-breaking production figures, surpassing previous bests in several parameters. The total coke production touched an all-time high, ensuring uninterrupted and quality coke supply to the Blast Furnaces, thereby contributing significantly to the improved hot metal production of the plant.
A major highlight was the remarkable reduction in specific coke consumption, achieved through stringent monitoring of operational parameters, adoption of best practices, and continuous improvements in carbonization processes. The department recorded its best-ever Coke Rate of 391 kg per tonne of Hot Metal (kg/THM) during the last fiscal, significantly contributing to reducing the plant’s carbon footprint and reinforcing its commitment towards sustainability. The department also successfully completed several critical maintenance and revamping activities, leading to enhanced equipment reliability and safety standards.
In line with RSP’s commitment to sustainability and environmental stewardship, the Coke Ovens Department intensified efforts to reduce emissions and improve energy efficiency. Initiatives such as by-product gas recovery, enhancement of coke oven gas cleaning systems, and improved tar and ammonia recovery contributed to a greener and cleaner working environment.
With a strong foundation of operational excellence and a forward-looking approach, the Coke Ovens Department is poised to continue its growth trajectory and contribute significantly to the success story of SAIL, Rourkela Steel Plant in the years to come.
